Volume 4 Issue 6
Dec.  2011
Turn off MathJax
Article Contents
GONG Yan, ZHAO Lei. Single point diamond machines and their applications to optical engineering[J]. Chinese Optics, 2011, 4(6): 537-545.
Citation: GONG Yan, ZHAO Lei. Single point diamond machines and their applications to optical engineering[J]. Chinese Optics, 2011, 4(6): 537-545.

Single point diamond machines and their applications to optical engineering

  • Received Date: 21 Sep 2011
  • Rev Recd Date: 23 Nov 2011
  • Publish Date: 25 Dec 2011
  • This paper overviews the development of the single diamond machines used in weapons and commercial fields, and introduces nowadays widely-used commercial ultra-precision diamond turning machines. Then, it analyzes the key techniques to achieve nanometer-level precision machining, such as air bearing work spindles, oil hydrostatic bearing X/Z slides, work piece measurement error compensation, optical tool setters, Linear Variable Differential Transformer(LVDT) tool setters and adaptive control systems. Finally, it summarizes the materials suitable for diamond turning, and introduces the fast tool servo and slow slide servo used in the manufacturing of opto-mechanical components. By taking drop-in assembly of a Cassegrain telescope and an fine optical system for examples, this paper shows the important effort of the ultra-precision diamond turning in photoelectric products.

     

  • loading
  • [1] DAVIES M A,EVANS C J,PATTERSON S R,et al.. Application of precision diamond machining to the manufacture of micro-photonics components[J]. SPIE,2003,5183:94-108. [2] EVANS C. Precision Engineering:An Evolutionary View[M]. Bedford:Cranfield Press,1989. [3] GIJSBERS T G. Some aspects of precision machine within Phlips[J]. SPIE,1984,508:26-30. [4] HORNE D F. Testing time for aspherics[J]. Precision Eng.,1981,3(2):59-59. [5] BENJAMIN R J. Diamond turning at a large optical manufacturer[J]. Opt. Eng.,1978,17(6):574-577. [6] 杨福兴. 非球面零件超精密加工技术[J]. 航空精密制造技术 ,1997,33(5):4-7. YANG F X. Ultra precision machining technology of aspheric parts[J]. Aviation Precision Manufacturing Thechnol.,1997,33(5):4-7.(in Chinese) [7] BRYAN J B. Design and construction of an 84 inch diamond turning machine[J]. Precision Eng.,1979,1(1):13-17. [8] MEINEL A B,MEINEL M P,STACEY J E,et al.. Wavefront correctors by diamond turning[J]. Appl. Opt.,1986,25(6):824-825. [9] LEADBEATER P B. A unique machine for grinding large off-axis optical components:the OAGM2500[J]. Precision Eng.,1989,11(4):191-196. [10] ZONG W J,LI Z Q,SUN T,et al.. The basic issues in design and fabrication of diamond-cutting tools for ultra-precision and nanometric madining[J]. International J. Madine Tools and Manufacture,2010,50(4):411-419. [11] 李圣怡,戴一帆. 超精密加工机床新进展[J]. 机械工程学报 ,2003,39(8):7-14. LI SH Y,DAI Y F. New development of the ultra precision machine tool[J]. Chinese J. Mechanical Eng.,2003,39(8):7-14.(in Chinese) [12] 罗松保,张建明. 非球面曲面光学零件超精密加工装备与技术[J]. 光学 精密工程 ,2003,1(1):75-78. LUO S B,ZHANG J M. Ultra precision machining equipment and technology of aspheric optics[J]. Opt. Precision Eng.,2003,1(1):75-78.(in Chinese) [13] KIM H S,KIM E J,SONG B S. Diamond turning of large off-axis aspheric mirrors using a fast tool servo with on-machine measurement[J]. J. Materials Processing Technol.,2004,146(3):349-355. [14] 康战,聂凤明,刘劲松,等. 单点金刚石精密数控车削加工技术及发展前景分析[J]. 光学技术 ,2010,36(2):163-167. KANG Z,NIE F M,LIU J S,et al.. Research on single point diamond precision numerical control turning technique and its development[J]. Opt. Technique,2010,36(2):163-167.(in Chinese) [15] ERICKSON D J,JOHNSTON R A,HULL A B. Optimization of the optomechanical interface employing diamond machining in a concurrent engineering environment[J]. SPIE,1992,CR43:329-363. [16] EDMUND W A. Diamond turning assisted fabrication of a high numerical aperture lens assembly for 157 nm microlithography[J]. SPIE,2003,5176:36-43. [17] YODER P R,Jr. Opto-Mechanical Systems Design[M]. Washington:SPIE Press:259-264.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索
    Article views(3408) PDF downloads(1330) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return