Volume 12 Issue 4
Aug.  2019
Turn off MathJax
Article Contents
LIN Xing-chen, ZHANG Ya-wei, ZHU hong-bo, LIU Yun, QIN Li, NING Yong-qiang, WANG Li-jun. 10 kW CW diode laser cladding source and thermal effect[J]. Chinese Optics, 2019, 12(4): 820-825. doi: 10.3788/CO.20191204.0820
Citation: LIN Xing-chen, ZHANG Ya-wei, ZHU hong-bo, LIU Yun, QIN Li, NING Yong-qiang, WANG Li-jun. 10 kW CW diode laser cladding source and thermal effect[J]. Chinese Optics, 2019, 12(4): 820-825. doi: 10.3788/CO.20191204.0820

10 kW CW diode laser cladding source and thermal effect

doi: 10.3788/CO.20191204.0820
Funds:

National Key Research and Development Program of China 2017YFB1104400

More Information
  • Corresponding author: ZHU hong-bo, E-mail:zhbciomp@163.com
  • Received Date: 25 Mar 2018
  • Rev Recd Date: 01 Apr 2018
  • Publish Date: 01 Aug 2019
  • Aiming at satisfying demands in applications of laser cladding and heat treatment, a source for diode lasers with a continuous output power of 10 kW was developed. By taking diode laser stack as unit device, two diode laser stacks of 915 nm and two of 976 nm were utilized and combined using polarization combination and wavelength combination technology. At an input current of 122 A, the maxmum output power and the total electrical-optical conversion efficiency of this laser cladding source were 10 200 W and 46%, respectively. The thermal effect of key optical elements in the laser source was analyzed and an efficient thermal dissipation structure was designed. The maximum temperature of the lens decreased from 442.2 K to 320 K and the corresponding maximum von Mises stress reduced from 75.4 MPa to 14 MPa. This greatly improved the reliability of the laser source.

     

  • loading
  • [1]
    海一娜, 邹永刚, 田锟, 等.水平腔面发射半导体激光器研究进展[J].中国光学, 2017, 10(2):194-206. http://www.chineseoptics.net.cn/CN/abstract/abstract9460.shtml

    HAI Y N, ZOU Y G, TIAN K, et al.. Research progress of horizontal cavity surface emitting semiconductor lasers[J]. Chinese Optics, 2017, 10(2):194-206.(in Chinese) http://www.chineseoptics.net.cn/CN/abstract/abstract9460.shtml
    [2]
    林星辰, 朱洪波, 王彪, 等.均匀光强分布的5 kW半导体激光硬化光源研制[J].光学 精密工程, 2017, 25(5):1178-1184. http://d.old.wanfangdata.com.cn/Periodical/gxjmgc201705008

    LIN X CH, ZHU H B, WANG B, et al.. Development of 5 kW diode laser hardening source with homogenized intensity distribution[J]. Opt. Precision Eng., 2017, 25(5):1178-1184.(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/gxjmgc201705008
    [3]
    倪羽茜, 井红旗, 孔金霞, 等.高功率半导体激光器陶瓷封装散热性能研究[J].发光学报, 2016, 37(5):561-566. http://d.old.wanfangdata.com.cn/Periodical/fgxb201605009

    NI Y X, JING H Q, KONG J X, et al.. Thermal performance of high-power semiconductor laser packaged by ceramic submount[J]. Chinese Journal of Luminescence, 2016, 37(5):561-566.(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/fgxb201605009
    [4]
    刘力宁, 高欣, 张晓磊, 等.高亮度大功率半导体激光器光纤耦合模块[J].发光学报, 2018, 39(2):196-201. http://d.old.wanfangdata.com.cn/Periodical/fgxb201802014

    LIU L N, GAO X, ZHANG X L, et al.. Fiber coupling module of high brightness and high power semiconductor laser[J]. Chinese Journal of Luminescence, 2018, 39(2):196-201.(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/fgxb201802014
    [5]
    张俊, 彭航宇, 朱洪波, 等.用于不锈钢薄板切割的直接半导体激光源[J].发光学报, 2015, 36(10):1188-1194. http://d.old.wanfangdata.com.cn/Periodical/fgxb201510015

    ZHANG J, PENG H Y, ZHU H B, et al.. Direct diode laser source for stainless sheet cutting[J]. Chinese Journal of Luminescence, 2015, 36(10):1188-1194.(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/fgxb201510015
    [6]
    刘友强, 曹银花, 李景, 等.激光加工用5 kW光纤耦合半导体激光器[J].光学 精密工程, 2015, 23(5):1279-1287. http://d.old.wanfangdata.com.cn/Periodical/gxjmgc201505011

    LIU Y Q, CAO Y H, LI J, et al.. 5 kW fiber coupling diode laser for laser processing[J]. Opt. Precision Eng., 2015, 23(5):1279-1287.(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/gxjmgc201505011
    [7]
    HUANG R K, CHANN B, BURGESS J, et al.. Direct diode lasers with comparable beam quality to fiber, CO2, and solid state lasers[J]. Proceedings of SPIE, 2012, 8241:824102. doi: 10.1117/12.907161
    [8]
    VIJAYAKUMAR D, JENSEN O B, OSTENDORF R, et al.. Spectral beam combining of a 980 nm tapered diode laser bar[J]. Optics Express, 2010, 18(2):893-898. doi: 10.1364/OE.18.000893
    [9]
    BECKER F, NEUMANN B, WINKELMANN L, et al.. Multi-kW cw fiber oscillator pumped by wavelength stabilized fiber coupled diode lasers[J]. Proceedings of SPIE, 2013, 8601:860131. doi: 10.1117/12.2004698
    [10]
    VENKAT S, HAAKE J. High-Power Diodes in Materials Processing[M]. Industrial Laser Solutions for Manufacturing, 2007.
    [11]
    BROOKSHIER S, WASHKO J, PARKER K, et al.. The use of novel, direct diode lasers for large area hard-facing and high deposition rate cladding to enhance surface wear and corrosion resistance[J]. Proceedings of SPIE, 2012, 8239:82390H. doi: 10.1117/12.908947
    [12]
    BAUMANN M, KRAUSE V, BERGWEILER G, et al.. Local heat treatment of high strength steels with zoom-optics and 10 kW-diode laser[J]. Proceedings of SPIE, 2012, 8239:82390J. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=CC0212514755
    [13]
    PEÑANO J P, SPRANGLE P, TING A, et al.. Optical quality of high-power laser beams in lenses[J]. Journal of the Optical Society of America B, 2009, 26(3):503-510. doi: 10.1364/JOSAB.26.000503
    [14]
    MAHDIEH M H, JAFARABADI M A, AHMADINEJAD E. Thermal lens effect induced by high power diode laser beam in liquid ethanol and its influence on a probe laser beam quality[J]. Proceedings of SPIE, 2015, 9255:925531. doi: 10.1117/12.2065656
    [15]
    KÖHLERB, NOESKE A, KINDERVATER T, et al.. 11-kW direct diode laser system with homogenized 55×20 mm2 Top-Hat intensity distribution[J]. Proceedings of SPIE, 2007, 6456:64560O. doi: 10.1117/12.698837
    [16]
    KOENNING T, ALEGRIA K, WANG Z L, et al.. Macro-channel cooled high power fiber coupled diode lasers exceeding 1.2 kW of output power[J]. Proceedings of SPIE, 2011, 7918:79180E. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=CC0210643816
    [17]
    PANDEYR, KOENNING T, STAPLETON D, et al.. 4 kW, 1 mm(0.20 NA), CW, single-wavelength, 9xxnm, fiber-coupled, turn-key diode-lase system[R]. Tucson, AZ: DILAS Diode Laser Inc.
    [18]
    MATIOLI E, BRINKLEY S, KELCHNER K M, et al.. High-brightness polarized light-emitting diodes[J]. Light:Science & Applications, 2012, 1(8):e22. http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=88fd061967b77d336d52b72c5dee08e7
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(8)

    Article views(2322) PDF downloads(100) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return